Technical plastics manufacturing · Since 199101656 645016

01 / Vacuum forming

Formed around
your requirements.

Thermoplastic components made with Geiss and Cannon Shelley equipment, supported by in-house tooling, trimming and assembly.

All five vacuum forming machines in the YC Plastics factory
Our vacuum forming fleet — Geiss and Cannon Shelley.

From sheet to component

The process at the heart of our factory.

We heat thermoplastic sheet and form it over tooling to create the component shape. Our CNC capability then trims profiles, openings and features to suit the next manufacturing stage.

See how we trim formed components

Material choice, considered.

ABS, PVC, polycarbonate, polypropylene, PMMA/ABS and other thermoplastics, with sheet thicknesses from 1–10 mm.

We will review the shape, finish, material and tooling with you to establish a suitable manufacturing route.

Our maximum sheet capacity is 2500 × 1500 mm. Finished component size depends on geometry, draw depth, tooling and material.

Geiss T11 technology

Control at every
stage of forming.

Our two Geiss T11 vacuum formers provide sheet capacities of 2500 × 1500 mm and 1600 × 1200 mm. The T11 platform brings together servo-driven movement, individual heater control and touchscreen operation.

Controlled movement

Servo motors drive the main machine axes, supporting controlled movement through the forming cycle.

Targeted heating

Individually adjustable heating elements allow heat distribution to be tailored to the component and material.

Clearer setup

A touchscreen interface and tool-dimension-based setup simplify process preparation and adjustment.

T11 platform information from Geiss AG. Component suitability is reviewed against our machine capacities and the production requirement.

Inside YC Plastics

Watch vacuum forming.

See a forming cycle on our factory equipment.

Filmed in our Bridgend factoryDownload video ↓

Equipment & capacity

Five machines. A range of possibilities.

View vacuum forming equipment & capacities +
EquipmentSheet sizeCapability
Geiss T112500 × 1500 mmVacuum forming
Geiss T111600 × 1200 mmVacuum forming
Geiss TS11000 × 800 mmVacuum forming
Cannon Shelley1200 × 1000 mmThermoforming
Cannon Shelley PF10101000 × 1000 mmThermoforming

Sheet capacity is a guide. Component suitability depends on geometry, tooling and material.

Thermoplastic sheet material stored inside the YC Plastics factory
Thermoplastic sheet stock at YC Plastics.

A connected production route

Forming is the beginning.

Tooling creates the shape. CNC machining defines the edges and features. Assembly brings the finished component together.

Explore tooling & designExplore assembly & finishing

From first idea to finished part

Let’s make it happen.

Send us a drawing, a sample or the details of your formed component.

Request a quotation